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NdFeB magnets are used in wind turbines and hybrid electric vehicles and are instrumental in progression toward a low-carbon economy. Recycling rare-earth elements (REEs) from NdFeB magnet waste is an important step toward building a sustainable REE supply chain. In this study, we describe an electrochemical process to selectively extract REEs from NdFeB magnet waste at room temperature. First ... The basic compound for most Neodymium magnets is Nd2Fe14B. In practice, the actual chemical reaction used can be more complicated. A commonly used reaction is: 57 Fe + 8 B + 10 Fe2O3 + 7.5 Nd2O3 ...Due to the high strength and very compact structure of sintered NdFeB magnets, hydrogen decrepitation is a necessary step to break down the magnet mass. On the other hand, the resin-bonded NdFeB magnets have very low strength and can be easily crushed by heating and removing the resin and epoxy used in their fabrication. 39. 3.Dec 25, 2017 · Recycling of Nd-Fe-B magnets is one of the few solutions to alleviate the supply risks of certain rare earth elements (REE) such as Nd and Dy. One of the most promising solutions with regards to extraction of end-of-life (EOL) magnets is to apply hydrogen decrepitation and to physically separate the Nd-Fe-B as a demagnetized hydrogenated powder. International Journal of Hydrogen Energy. Volume 24, Issues 2–3, 1 March 1999, Pages 257-261. Application of hydrogen vibration milling in theprocessing of NdFeB and (Nd, Pr)FeB permanent magnets. Author links open overlay panel R.S Mottram 1, V Yartys 2, P.W Guegan 1, I.r Harris 1. Show more.

We ascribe the volume expansion during ATF aging to the incorporation of hydrogen dissociated from the organic liquid ATF into the melt-spun NdFeB powder. Hydrogen is known to diffuse into the Nd2Fe14B crystal structure [2–4] and occupy interstitial sites to form the isomorphic hydride Nd2Fe14BHx with up to x=5 H per formula …

Permanent magnets produce magnetic fields and maintain the field even in the presence of an opposing magnetic field. They are widely used in electric machines, electronics, and medical devices. Part I reviews the conventional manufacturing processes for commercial magnets, including Nd-Fe-B, Sm-Co, alnico, and ferrite in cast and …The application of hydrogen decrepitation (HD) as a process for recycling Nd-Fe-B sintered magnets was reported in [ 6 ], in which the essential role of hydrogen in the recycling process was demonstrated. The obtained magnetic properties of the recycled magnet were ( BH) max = 290 kJ/m 3 (±5 kJ/m 3 ), Br = 1240 mT (±50 mT) and jHc = …

calcium [12] and hydrogen decrepitation [1,13-19]. Many of these are under current development. Hydrogen decrepitation (HD) is based on the selective synthesis of …This work could have implications with regard to the mechanism of hydrogen decrepitation of sintered NdFeB magnets during the well-established recycling process described by Walton et al. [19] and [20]. During this process, scrap sintered NdFeB magnets are damaged in air to expose a clean surface suitable for hydrogen decrepitation. …Jan 1, 2007 · The rapid cooling of the strip flakes suppresses the growth of soft α-Fe branch crystal grains. The thickness of the strip flakes was about 0.25–0.35 mm. Hydrogen decrepitation (HD), which uses the expansion of hydrogen to break up the flakes, was followed by milling in a jet mill (JM). The particles were then accelerated to supersonic ... The room temperature hydrogenation causes decrepitation of the material, where the Nd-rich material forms NdH 2.7 and the Nd 2 Fe 14 B matrix grains form an interstitial hydrogen solution. The material expands by ∼5% and because of its brittle nature and differential expansion, undergoes decrepitation [16] .

May 5, 2017 · Typically, alloys are processed using the Hydrogen Decrepitation process (HD) [5], [6] where the cast NdFeB alloys are exposed to hydrogen at room temperature causing them to react exothermically, and consequently, decrepitating into a highly friable powder which can then be jet-milled, aligned, compressed and liquid phase sintered to form a ...

May 11, 2020 · Metallurgical simulation and evaluation of the resource efficiency of whole production processes are of key importance for sound environmental impact assessments. Exergy dissipation analysis is suitable to quantify the theoretical limits of a process and pinpoint hotspots for improvements along the value chain. Production of NdFeB permanent magnets is evaluated herein using a simulation-based ...

The powders were produced by hydrogen decrepitation and on heating, hydrogen evolution occurred in two stages: firstly from the matrix phase (~170 ~ and then from the neodymium-rich phase (350-750 ~ The neodymium-rich phase melted at ~630 ~ and no significant microstructural changes occurred below this temperature.Hydrogen decrepitation (HD) of Nd-Fe-B cast alloys is widely used in the processing of sintered magnets. The oxidation resistance under air of alloy powder …Each magnet was exposed to hydrogen and the decrepitation behaviour observed. The anisotropic samples were found to decrepitate exclusively from the ends of the rods whereas the isotropic magnets were attacked by the hydrogen at all points on their surface. Bulk corrosion studies in steam gave comparable results, the oriented sample …In this paper it is demonstrated that hydrogen could play a vital role in this process. Fully dense, sintered NdFeB-type magnets have been subjected to the …The Hydrogen Decrepitation process (HD) is used as an alternative method of powder preparation in the manufacturing process of sintered Nd Fe B magnets [ 1]. During the HD process a NdFeB-type material is hydrogenated by gaseous hydrogen at atmospheric (or elevated) pressure at room (or elevated) temperature.The basic compound for most Neodymium magnets is Nd2Fe14B. In practice, the actual chemical reaction used can be more complicated. A commonly used reaction is: 57 Fe + 8 B + 10 Fe2O3 + 7.5 Nd2O3 ...These magnets were identical in every way apart from the orientation of the Nd 2 Fe 14 B grains. Each magnet was exposed to hydrogen and the decrepitation behaviour observed. The anisotropic samples were found to decrepitate exclusively from the ends of the rods whereas the isotropic magnets were attacked by the hydrogen at all …

Feb 1, 1997 · Hydrogen decrepitation of Nd-Fe-B type magnet alloys is a two stage process. Firstly, the hydrogen reacts with the Nd-rich phase at or close to room temperature. This is an exothermic reaction [4] and the heat evolved then allows the second stage to proceed in which the hydrogen is absorbed by the Nd^FeuB matrix phase. Finely divided loose Nd2Fe14BHx, x≤5, hydride powder (particle size ≤1 μm is synthesized by washing Nd2Fe14B crystallites embedded in calcium and other by‐products (during a reduction‐diffusion‐reaction performed using excess calcium) in water. The calcium reacts thereby with the water and produces, Ca+H2O CaO+H2, native …We ascribe the volume expansion during ATF aging to the incorporation of hydrogen dissociated from the organic liquid ATF into the melt-spun NdFeB powder. Hydrogen is known to diffuse into the Nd2Fe14B crystal structure [2–4] and occupy interstitial sites to form the isomorphic hydride Nd2Fe14BHx with up to x=5 H per formula …The invention relates to a hydrogen decrepitation process for sintered Nd-Fe-B permanent magnets and belongs to the technical field of magnetic materials. The hydrogen decrepitation process includes melting metal materials, quickly solidifying the metal materials into cast pieces, activating the cast pieces under a certain condition, namely …Introduction. In the fields of sintered magnets, the hydrogen decrepitation (HD) technique has been widely used. The as-melted NdFeB bulk material becomes brittle after HD and decrepitates into powders, as a result of the large volume expansion of the lattice of both the Nd 2 Fe 14 B matrix and the intergranular Nd-rich phase [1]. Hydrogen …

Step 3: Hydrogen Decrepitation. Rare earth elements have hydrogen absorption effect. NdFeB magnet alloy sheets are placed in a vacuum tube rotary furnace. As hydrogen gas is filled, rare earth-rich phase in the grain boundary of NdFeB magnet alloy absorbs hydrogen gas. After hydrogen absorption saturated, the rare earth-rich phase turns to ...

calcium [12] and hydrogen decrepitation [1,13-19]. Many of these are under current development. Hydrogen decrepitation (HD) is based on the selective synthesis of neodymium hydrides though the reaction of hydrogen gas with neodymium located in the Nd-Fe-B magnet. HD process was originally designed and patented by Harris et al. (1979) as a way to Over the last ten years several groups have been carrying out research into metal injection moulding (MIM) of neodymium-iron-boron (NdFeB) powders to produce isotropic or …Mar 1, 2019 · The Hydrogen Decrepitation process (HD) is used as an alternative method of powder preparation in the manufacturing process of sintered Nd Fe B magnets [1]. During the HD process a NdFeB-type material is hydrogenated by gaseous hydrogen at atmospheric (or elevated) pressure at room (or elevated) temperature. magnets from electrical and electronic equipment. These materials are then processed using hydrogen decrepitation to transform the NdFeB magnets into a hydrogenated powder. This powder can then be extracted mechanically from the obsolete devices, and can then be processed further to produce either sintered or bonded rare earth magnets.The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a …The invention relates to a hydrogen decrepitation process for sintered Nd-Fe-B permanent magnets and belongs to the technical field of magnetic materials. The hydrogen decrepitation process includes melting metal materials, quickly solidifying the metal materials into cast pieces, activating the cast pieces under a certain condition, namely …At these elevated tempera- tures the decrepitation process proceeded rapidly and particles were ejected from the sample on all sides, V.A. Yartys et al. / Journal of Alloys and Compounds 239 (1996) 50-54 53 Fig. 2. Surface of a plate ejected from the [001 ] aligned sintered Nd16FeTaB8 magnet at the first stage of hydrogen decrepitation.

Step #5 Hydrogen Decrepitation While the grains are very small from strip casting, the material from strip casting comes out of the caster in sheets that must be reduced to powder in order to make magnets. The next step after this is Hydrogen Decrepitation –a process that introduces hydrogen to purposely disintegrate the magnet material.

Seven methods of production have been summarized, starting with the conventional powder metallurgy route and ending by the Hydrogen Decrepitation (HD) route, as they are the most applicable routes in this field. The advantages and disadvantages of the reported routes were mentioned. In fact, the HD method was found to have the following ...

Finely divided loose Nd2Fe14BHx, x≤5, hydride powder (particle size ≤1 μm is synthesized by washing Nd2Fe14B crystallites embedded in calcium and other by‐products (during a reduction‐diffusion‐reaction performed using excess calcium) in water. The calcium reacts thereby with the water and produces, Ca+H2O CaO+H2, native …The initial step for manufacturing NdFeB plated permanent magnets in this unit process is NdFeB alloying and strip casting. NdFeB alloy is composed of 72% iron, 27% neodymium, and 1% boron from boron carbide (Sprecher et al., 2014). In order to stop free iron from forming, a small amount of iron formed between NdFeB crystals, the alloy is ...Hydrogen Decrepitation is a process step used in the production of Neodymium magnets to create extremely small grains in the material. Neodymium magnets must have very small grains averaging about 5 micrometers in order to have the best magnetic properties. But the grain sizes after casting are much larger than that, so they must be ground down ... May 11, 2020 · Metallurgical simulation and evaluation of the resource efficiency of whole production processes are of key importance for sound environmental impact assessments. Exergy dissipation analysis is suitable to quantify the theoretical limits of a process and pinpoint hotspots for improvements along the value chain. Production of NdFeB permanent magnets is evaluated herein using a simulation-based ... Feb 5, 2009 · Abstract. Some fully dense, sintered NdFeB-type magnets (employed in VCM disc drives) have been subjected to a recycling process using the hydrogen decrepitation (HD) process. After a brief milling treatment, the powder was aligned, pressed and re-sintered and this procedure was repeated four times with a progressive fall in the density and in ... The intrinsic magnetic coercivity (Hci) of Nd‐Fe‐B‐based permanent magnet material is profoundly affected by hydrogen absorbed during the hydrogen decrepitation (HD) process for producing anisotropic powders from bulk anisotropic hot‐deformed MAGNEQUENCH (MQ) magnets. Hydrogen (H) content and x‐ray diffraction …Aug 4, 2022 · One of the most promising solutions with regards to extraction of end-of-life (EOL) magnets is to apply hydrogen decrepitation and to physically separate the Nd-Fe-B as a demagnetized... Abstract. In this paper we describe and discuss the use of hydrogen in the processing ofNdFeB-type magnets. The roles of hydrogen in the hydrogen decrepitation (HD) and hydrogenation, disproportionation, desorption and recombination (HDDR) processes are considered together with the characteristics of the magnets produced by …Hydrogen decrepitation (HD) is based on the selective synthesis of neodymium hydrides though the reaction of hydrogen gas with neodymium located in the Nd-Fe-B magnet. …At these elevated tempera- tures the decrepitation process proceeded rapidly and particles were ejected from the sample on all sides, V.A. Yartys et al. / Journal of Alloys and Compounds 239 (1996) 50-54 53 Fig. 2. Surface of a plate ejected from the [001 ] aligned sintered Nd16FeTaB8 magnet at the first stage of hydrogen decrepitation.A high performance sintered NdFeB magnet with N52 was prepared by strip casting, hydrogen decrepitation, jet milling, rubber isostatic pressing with impulse magnetic field and vibrating. The structure of the magnet was investigated by XRD, optical microscope, TEM and SEM, and its demagnetization curve was tested by magnetograph. The results …

Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable …Hydrogen decrepitation (HD) is based on the selective synthesis of neodymium hydrides though the reaction of hydrogen gas with neodymium located in the Nd-Fe-B magnet. HD process was originally designed and patented by Harris et al. (1979) as a way to break down SmCo and Sm 2(Co,Fe,Cu,Zr) alloys. 5 17.High-temperature oxidation resistance of Nd–Fe–B magnetic powder is of great importance for its application in bonded magnet fields. In this work, the refinement and surface modification of Nd–Fe–B magnetic powders were integrated and achieved simultaneously. The effects of phosphoric acid, isopropyl tris-(dioctyl pyrophosphate …Instagram:https://instagram. workplandiamonds 101femme nu a gros seinssendmail The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a …Jul 1, 2019 · Recycling of scrap sintered Nd–Fe–B magnets as anisotropic bonded magnets via hydrogen decrepitation process. The scrap sintered Nd–Fe–B magnets were recycled as the raw materials for bonded magnets using the hydrogen decrepitation (HD) process. The HD powders have the lowest oxygen and hydrogen content by…. candn bank loginwhat does tomorrowpercent27s weather look like Jan 1, 1991 · The subject of this paper is method (4) together with other aspects of the use of hydrogen in the processing of NdFeB-type magnets. 2. The hydrogen decrepitation process The manufacture of rare earth-transition metal magnets by the HD route was first proposed in a 1978 patent by Harris et al. [7]. Michihide Nakamura, Masashi Matsuura, Nobuki Tezuka, Satoshi Sugimoto, Yasuhiro Une, Hirokazu Kubo, Masato Sagawa; Preparation of ultrafine jet-milled powders for Nd-Fe-B sintered magnets using hydrogenation–disproportionation–desorption–recombination and hydrogen … body found in arby As noted above, the calculated Gibbs energy of reactions of individual REE with atomic hydrogen (Table 1) is strongly negative, thereby predictive of rapid chemical decrepitation of the two-phase Nd-magnet within the temperature range of interest. These reactions can be expected to take place immediately … See moreThe Hydrogen Decrepitation process (HD) is used as an alternative method of powder preparation in the manufacturing process of sintered Nd Fe B magnets [ 1]. During the HD process a NdFeB-type material is hydrogenated by gaseous hydrogen at atmospheric (or elevated) pressure at room (or elevated) temperature.Oct 30, 2018 · The Hydrogen Decrepitation and the Hydrogen Disproportionation Desorption Recombination processes for the preparation and the recycling of the two industrially produced phases of SmCo alloys, SmCo5 and Sm2Co17, are reviewed. The effects of the chemical composition, the microstructure, the exposure time, the hydrogen pressure, and the temperature on the hydrogen absorption are discussed. The ...